What gauge wire do you need for a 60 amp circuit? The short answer, the full NEC 310.16 table at all three termination ratings, and how far you can run it before voltage drop forces a bigger conductor.
A 60 amp circuit needs 4 AWG copper, or 3 AWG aluminium, sized from the 60°C column of NEC 310.16.
At 240 V that copper conductor stays inside a 3% voltage drop for roughly 192 ft one-way. Past that, go up a size.
A 60 A breaker may serve a continuous load of no more than 48 A (NEC 210.19/215.2, the 125% rule).
Terminations on breakers, lugs and equipment carry a temperature rating. You size the conductor from the lowest-rated component in the circuit, so the same 60 A load can call for different sizes.
| Termination rating | Copper | Aluminium |
|---|---|---|
| 60°C (applies here) | 4 AWG (70 A) | 3 AWG (65 A) |
| 75°C | 6 AWG (65 A) | 4 AWG (65 A) |
| 90°C | 6 AWG (75 A) | 4 AWG (75 A) |
NEC 110.14(C)(1) requires the 60°C column for circuits rated 100 A or less unless every termination is listed for a higher temperature, and the 75°C column above 100 A. Most modern breakers and panels are listed 75°C, which is why the 75°C size is often what actually gets installed. The 90°C column is normally used only as a starting point for derating, not for the final size.
Ampacity sets the minimum size; voltage drop sets the maximum distance. These are one-way run lengths at 60 A on a 240 V single-phase circuit, holding drop to 3%.
| Copper size | Max one-way run at 3% | Max one-way run at 5% |
|---|---|---|
| 4 AWG | 192 ft | 321 ft |
| 3 AWG | 240 ft | 400 ft |
| 2 AWG | 317 ft | 529 ft |
| 1 AWG | 401 ft | 669 ft |
3% is the NEC's recommended limit for a branch circuit and 5% for feeder plus branch combined. Both are recommendations in informational notes, not enforceable rules, but most inspectors and specifiers treat 3% as the working target.
Typical loads at this rating: sub-panels in garages and workshops, larger hot tubs, electric furnaces.
A 60 A feeder to a detached building or sub-panel usually runs a fair distance, so voltage drop rather than ampacity often sets the size.
These figures assume a standard installation with no derating. For your actual length, voltage, conductor material and temperature, run the numbers:
Ampacities are NEC 310.16 reference values for not more than three current-carrying conductors at 30°C ambient. They do not include ambient-temperature or conductor-bundling derating, and local wiring rules take precedence. Verify against the applicable code before installing.
4 AWG copper, or 3 AWG aluminium, sized from the 60°C column of NEC 310.16. Where every termination in the circuit is listed for 75°C, 6 AWG copper is permitted.
Yes, provided the terminations are rated for aluminium (marked AL or CU-AL) and an antioxidant compound is used. Aluminium has lower ampacity for a given size, so you need 3 AWG aluminium in place of 4 AWG copper. It is cheaper and lighter on long feeder runs, which is why services are often aluminium.
About 192 ft one-way on a 240 V single-phase circuit before voltage drop reaches 3%. Beyond that, step up one conductor size for every further increment of length.
48 A. A continuous load is one expected to run for three hours or more, and NEC 210.19 and 215.2 require the circuit to be rated at 125% of it. That is why, for example, EV chargers are always on a breaker well above their charging current.
No. These are base ampacities for not more than three current-carrying conductors at 30°C ambient. If you have more conductors in a raceway, a hot attic, or conduit in direct sun, apply the NEC 310.15 adjustment and correction factors, which will push the required size up.
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