80 Amp Wire Size
What gauge wire do you need for an 80 amp circuit? The short answer, the full NEC 310.16 table at all three termination ratings, and how far you can run it before voltage drop forces a bigger conductor.
Short answer
An 80 amp circuit needs 3 AWG copper, or 1 AWG aluminium, sized from the 60°C column of NEC 310.16.
At 240 V that copper conductor stays inside a 3% voltage drop for roughly 180 ft one-way. Past that, go up a size.
An 80 A breaker may serve a continuous load of no more than 64 A (NEC 210.19/215.2, the 125% rule).
Minimum conductor by termination rating
Terminations on breakers, lugs and equipment carry a temperature rating. You size the conductor from the lowest-rated component in the circuit, so the same 80 A load can call for different sizes.
| Termination rating | Copper | Aluminium |
|---|---|---|
| 60°C (applies here) | 3 AWG (85 A) | 1 AWG (85 A) |
| 75°C | 4 AWG (85 A) | 2 AWG (90 A) |
| 90°C | 4 AWG (95 A) | 3 AWG (85 A) |
NEC 110.14(C)(1) requires the 60°C column for circuits rated 100 A or less unless every termination is listed for a higher temperature, and the 75°C column above 100 A. Most modern breakers and panels are listed 75°C, which is why the 75°C size is often what actually gets installed. The 90°C column is normally used only as a starting point for derating, not for the final size.
How far can you run it?
Ampacity sets the minimum size; voltage drop sets the maximum distance. These are one-way run lengths at 80 A on a 240 V single-phase circuit, holding drop to 3%.
| Copper size | Max one-way run at 3% | Max one-way run at 5% |
|---|---|---|
| 3 AWG | 180 ft | 300 ft |
| 2 AWG | 238 ft | 396 ft |
| 1 AWG | 301 ft | 502 ft |
| 1/0 AWG | 378 ft | 630 ft |
3% is the NEC's recommended limit for a branch circuit and 5% for feeder plus branch combined. Both are recommendations in informational notes, not enforceable rules, but most inspectors and specifiers treat 3% as the working target.
What runs on an 80 amp circuit
Typical loads at this rating: workshop sub-panels, 80 A EV charger circuits feeding a 64 A continuous charger, larger HVAC equipment.
An 80 A circuit serving a continuous load must be sized at 125 percent of that load, which is what puts a 64 A EV charger on an 80 A breaker.
Check your exact run
These figures assume a standard installation with no derating. For your actual length, voltage, conductor material and temperature, run the numbers:
Ampacities are NEC 310.16 reference values for not more than three current-carrying conductors at 30°C ambient. They do not include ambient-temperature or conductor-bundling derating, and local wiring rules take precedence. Verify against the applicable code before installing.
Frequently Asked Questions
What size wire do I need for an 80 amp breaker?
3 AWG copper, or 1 AWG aluminium, sized from the 60°C column of NEC 310.16. Where every termination in the circuit is listed for 75°C, 4 AWG copper is permitted.
Can I use aluminium wire for an 80 amp circuit?
Yes, provided the terminations are rated for aluminium (marked AL or CU-AL) and an antioxidant compound is used. Aluminium has lower ampacity for a given size, so you need 1 AWG aluminium in place of 3 AWG copper. It is cheaper and lighter on long feeder runs, which is why services are often aluminium.
How far can I run 3 AWG at 80 amps?
About 180 ft one-way on a 240 V single-phase circuit before voltage drop reaches 3%. Beyond that, step up one conductor size for every further increment of length.
What is the largest continuous load on an 80 amp circuit?
64 A. A continuous load is one expected to run for three hours or more, and NEC 210.19 and 215.2 require the circuit to be rated at 125% of it. That is why, for example, EV chargers are always on a breaker well above their charging current.
Does this include derating?
No. These are base ampacities for not more than three current-carrying conductors at 30°C ambient. If you have more conductors in a raceway, a hot attic, or conduit in direct sun, apply the NEC 310.15 adjustment and correction factors, which will push the required size up.
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